VULCANIZING EQUIPMENT
  • ALMEX
  • SVP
  • Unipress
  • Framepress
  • Repairpress
  • Light-weightpress

Strong, Long Lasting Splices,
Guaranteed After Sales Services

 

SHAW-ALMEX – SUPRABAKTI

The following are main features of Shaw-Almex sectional vulcanizing systems. Suprabakti offer add-on benefits for the users of Shaw-Almex vulcanizing equipment in Indonesia

 

SHAW-ALMEX

Shaw-Almex is the leading manufacturer of conveyor belt vulcanizing equipment. Shaw-Almex has been offering unique Sectional Vulcanizing Systems that provide strong, long-lasting splices, for over 40 years.
The Unique and Innovative belt splicing system designed to be portable and offer maximum versatility in splicing all types and sizes of conveyor belting. It’s intelligent, modular design and vast array of unique operating features, can handle all types of belt designs in every conveyor application.

 

IMPORTANT FEATURES

  • Durable and lightweight aluminum control boxes (40% smaller, 50% lighter)
  • Quick and simple set-up with new thermoplastic electrical plugs
  • Accurate splicing with precision OMRON controllers
  • More efficient fluid pressure pump weighs 25% less
  • Accurate splicing with proven minimum temperature variation. Almex design the heating elements in such a way that we can guarantee less the +/- 5 Degree Celsius variation in the platen surface cooking temperature.

 

TECHNICAL DESCRIPTION
The Sectional vulcanizer offers equipment, which is portable and easy to set-up and remove from the site. It has accurate control and indication uniform temperature due to the unique element design and uniform pressure over the entire splice area. Components in this model are lightweight and easy to assemble.

 

PLATENS

  • Lightweight aluminum platens uniformly heated with flexible electric heating pads
  • Fast cool-down is achieved through integral water cooling found in both platens
  • Easy verification of the temperature is achieved through insertion thermometers located in an accessible location
  • Convenient thermoplastic receptacles are inset and protected by the platen
  • Both platens are fitted with RTD probes ensuring accurate temperature control and indication.
  • Rugged multi-conductor cables with abrasion resistant neoprene jacket are fitted with vibration-proof, shock proof thermoplastic connectors, protected by rugged die cast aluminum housings
Light weight aluminum platen with cooling line

Improved corrosion resistant recessed electrical connections
ELECTRICAL CONTROL

The rugged, compact lightweight “T4P” temperature control panel provides easy temperature adjustment for one set of platens and incorporates the following features:

  • Two new durable solid state “OMRON” temperature controllers with continuous LED digital display of platen temperatures and temperature set points
  • Advanced PID control for fast automatic temperature control
  • Two alarm functions incorporated in the controls add safety precaution systems and convenience to protect the vulcanizing process
  • Receptacle on T4P model for connecting Almex fluid pressure pump or wire compressor
  • All T4 panels are environmentally protected against dust and splashing water to IP54 standard and conforms to CE electrical requirements
The rugged, compact lightweight “T4P” temperature control panel
SAFETY FEATURES
High tensile steel bolt and nut assemblies

High tensile steel bolt and nut assemblies are recessed in the bar allowing lower profile. Left and right hand thread allows easy adjustment.

Improved restraining system is simple and easy to use with fewer pieces. The restraining is an innovation from Almex to protect against hazards that might result in the event of a bolt failure.

AFTER SALES
Supra provide Almex trained field technician for inspection, calibration and repair of Almex press. Beside, Supra also stock wide ranges of Almex spare part to serve customers. The parts include heating elements, temperature indicators, sockets, hose clamps, coupling, hoses etc.

 

IMPORTANT NOTICE !!!  For users of Shaw-Almex vulcanizing equipment registered at Supra customer list, we will provide free back-up of Control Box and Pressure pump for the usage of 2 days. The transportation cost for sending the control box and pressure pump will be client’s account.

Strong, Long Lasting Splices,
Guaranteed After Sales Services

 

 

 

 

 

 

 


The SVP is a New Generation of the Sectional Belt Vulcanizing Press. A milestone in design evolution the SVP is rugged, yet very portable and easily maintained. Most suitable for field applications in both rubber ply belting and steelcord, this Sectional Model is available in innumerable sizes to meet a variety of job requirements. SVP featuring the followng benefits :

  • Integral cooling standard on all units
  • Corrosion resistant recessed electrical connections
  • Total weights include electrical control panel, cable sets and set-up templates
  • Temperature adjustable between 200 - 350 º F (93 - 176 ºC)
  • Sectional vulcanizers are built on a 22º bias
  • Custom sizes, rectangular configurations and multiple platen arrangements are also available on request.

High tensile steel bolt and nut assemblies are recessed in the bar allowing lower profile. SVP platens and E bars are interchangeable with KD, LKD and LHKD arrangements. SVP platens can be used with all bars. Because of its modular capabilities even the largest machine can be knocked down into portable components. Each section is designed from the latest high strength, yet lightweight materials. Various belt widths or splice lengths can be accommodated with combinations of multiple platens and traverse bars, yet each component remains portable.

Strong, Long Lasting Splices,
Guaranteed After Sales Services

 


The new UNIPRESS represents the most significant developments in vulcanizer technology. Every component has been engineered to be as light and safe as possible. Its ability to be joined together for lifting and rapid assembly, but broken apart for handling in confined areas represents true versatility.

 

 

 

Unipress Featuring

Rapid Integral Water Cooling, All Aluminum Construction,  +/- 3º C Temperature Control,  CSA, UL and CE Approved Controls, Very Portable Beams (13 kgs/m), Low Profile Pressure Bolts, Integrated Safety - Spacing System,  Rhombic & Rectangular Configurations, Unique Lifting System, Uniform Pressure with Pressure Bag

With platens arranged in a rectangular fashion the UniPress becomes ideally suited for finger splices or steel cable splices. However the platens can be arranged in a 22 degree rhombic configuration maximizing the length for traditional step splices.

Rapid Integral Water Cooling, All Aluminum Construction,  +/- 3º C Temperature Control,  CSA, UL and CE Approved Controls, Very Portable Beams (13 kgs/m), Low Profile Pressure Bolts, Integrated Safety - Spacing System,  Rhombic & Rectangular Configurations, Unique Lifting System, Uniform Pressure with Pressure Bag

With platens arranged in a rectangular fashion the UniPress becomes ideally suited for finger splices or steel cable splices. However the platens can be arranged in a 22 degree rhombic configuration maximizing the length for traditional step splices.

Each component has been engineered to be as light and safe as possible. Its ability to be joined together for lifting and rapid assembly, but broken apart for handling in confined areas represents true versatility.
Unipress Closeup
Connector System (patent pending) performs three critical functions, most important is to contain the bars or bolts, providing technician with the highest degree of safety possible. Fitted with lifting eyes the connectors become a method for lifting the entire vulcanizer. The symmetrical traverse bars are very low profile at only 195 mm making them easy to insert and assemble in confined areas

the UniPress becomes ideally suited for finger splices or steel cable splices

Strong, Long Lasting Splices,
Guaranteed After Sales Services

 

The Almex Frame Series of vulcanizers were developed from a need in the material handling industry, to reduce belt splicing cycle times, and thereby reduce conveyor downtime. Working in partnership with the industry, we developed the unique two-piece construction found on all Almex Frame Presses.

With the two-piece construction, the assembly and disassembly time of the vulcanizer is greatly reduced. The Frame press can be carried or hoisted into the splice location and in a matter of minutes, the press is ready and the splice can begin. The result is a tremendous saving in time and money.

Pro Series

Pro Series featuring Solid aluminum two piece frame design. Handles and lifting ring make positioning simple. Rectangular or rhombic configuration available. Side-by-side arrangements to accommodate longer splice lengths. Convenient drop down bolts.

Pro 60

Platens features  :

    • Custom designed, electrically heated extruded aluminum platens.
    • Cooling channels extruded into platen for rapid water cooling.
    • Silicone heating elements made to specified aluminum backing.
    • Durable composite insulation package.
    • Flexible platens conform to irregularities in the - Quick connect cooling fittings.
    • Sturdy moisture proof electrical connectors.
    • Platen can be arranged side-by-side to accommodate longer splice lengths

    Pressure System

    • Rugged inflatable pressure bag made from durable fabric reinforced rubber.
    • Air pressure up to 100 psi (7 kg/cm²) ensures uniform pressure over entire platen area

 

 

 

 

 

 

Pro 60 - Max. operating pressure 60 psi (4 kg/cm²).
Pro 100 - Max. operating pressure 100 psi (7 kg/cm²).
Max. temperature 325° F (163° C ).

 

SOLO XPRESS


Solo Express is the ONE-MAN operate vulcanizing press. It is designed to let one person carry the new lightweight Solo to the splice location, cure and cool the splice faster than ever before!

QUICK RESPONSE
In today’s competitive splicing market, a fast belt splice resulting in less down-time is critical. Trained personnel are few and expensive. The Solo allows the best use of your time and personnel. You can respond quickly to splicing and repair situations for both 2 and 3 ply belts.

VERSATILITY
Utilizing 230 volt, single phase the Solo heats up and cools down faster than other rubber vulcanizing presses. Heat-up time from room temperature to 300ºF (149ºC) is just 7 minutes, with a 3 minute cool down. The Solo’s versatility comes through with its ability to be placed side by side to accommodate longer splice lengths in one cure.


STANDARD FEATURES
• 22° bias angle.
• Upstroking air bag.
• Rapid integral air/water cooling.
• 230 volts, single phase
• Electronic Temperature Control is adjustable from 210°F - 325°F (99°C - 163°C).
• Side-by-side arrangement. Presses can be positioned side-by-side to accommodate longer splice length.

OPTIONAL ITEMS
• Power Distribution Panel allows both upper and lower platens to be connected to single power source.
• 3 phase units available upon request.
• Rectangular configuration.
• Portable Air Compressor or manual air pump.
• Water cooling pump system.

Strong, Long Lasting Splices,
Guaranteed After Sales Services

The ALMEX Superspotter vulcanizer, designed for spot repair, is the most lightweight, portable repair vulcanizer offered by Shaw-Almex. The SSP model is a `one-man’ repair press, allowing one person to carry the press to the repair location, assemble the vulcanizer, and execute the repair.


The SSP model is a 'one-man' repair press, allowing one person to carry the press to the repair location, assemble the vulcanizer, and effect the repair. The ease of transport and operation means a very fast cycle to minimize conveyor downtime.

 

Other features include:  

  • low profile for repairs in confined locations.
  • interchangeable 110/220 voltage on each press.
  • integral water cooling for faster repairs. 
  • convenient carrying case for platens and accessories.


Almex Superspotter vulcanizer is suitable for repairs to both fabric and steelcord belts up to 78" (1980 mm) wide. Maximum pressure of 75 psi (5 kg/cm2).

THE ALMEX PRODUCT VULCANIZING EQUIPMENT

Strong, Long Lasting Splices,
Guaranteed After Sales Services

 

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